 |
Inside the Zenith Aircraft kit
factory. |
 |
Cutting out nose-rib
blanks on the 12-foot CNC router.
|
 |
12-foot CNC router
and press brake (background). |
 |
Touring the production
facilities during a factory visit (by
appointment). |
 |
Building the Zodiac
from a Kit |
 |
Inside the Zenith Aircraft kit factory. |
 |
Visiting
the factory at the annual Zenith
Aircraft Open Hangar Day. |
 |
Inside the Zenith Aircraft kit factory. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Parts inventory and quality control (QC). |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Stamping an elevator rib in a small hydraulic press. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Pre-cutting wing skins to size |
 |
Forming the wing leading-edge skins. |
 |
Building the ZODIAC wing spars. In the kit, the wing
spars are supplied factory-built. |
 |
Jigging the ZODIAC wing spar sections together. In the
kit, the wing spars are supplied factory-built. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Riveting and assembling the STOL CH 701 wing spars.
(Wing spars are supplied factory-assembled in the kit). |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Welding an aluminum wing tank. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Welding and machining. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Pre-drilling fuselage skins. |
 |
Testing the wings for strength... |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Parts production facilities. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory:
Hand finishing the rear fuselage bulkhead. |
 |
Parts manufacturing inside the Zenith Aircraft kit factory. |
 |
Pre-drilling STOL CH 701 wing skins with a
computer-controlled (CNC) drilling machine. |
 |
Final inspection before Super ZODIAC wing ribs are shipped
to the customer. |
 |
Factory-jigged fuselages at the Zenith Aircraft factory. |
 |
Putting together factory-jigged fuselages at the Zenith
Aircraft factory. |
 |
The Zenith Aircraft factory expansion at Mexico Memorial
Airport in Missouri (10/98) |
 |
Factory demo planes... |
 |
Shipping out a complete aircraft (wings and tail removed) in
a single crate, being shipped to Asia by air. |
 |
Shipping complete kits (crated) to customers. |
 |
Picking up the crate from the shipping
terminal (Australia). |
 |
ZODIAC Kit, uncrated |
 |
EAA Air Academy: Building the ZODIAC CH 601 wing. |
 |
EAA Air Academy: Building the ZODIAC CH 601 center wing. |
 |
Touring the factory at
the annual Zenith Open Hangar day. |
 |
More than 100 builders and pilots socialize at the annual
Zenair Builders' Dinner at the Oshkosh fly-in. |
 |
EAA Air Academy: Building the ZODIAC CH 601 fuselage. |