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Zenith Aircraft Company
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FAA Issues Special Airworthiness Information
Bulletin CE-10-08 (Nov. 7, 2009): Zodiac CH601 XL
Further to the issuance of the FAA
Special Airworthiness Information Bulletin (SAIB): CE-10-08, Zenith
Aircraft Company advises all owners of Zodiac CH 601 XL and CH 650 aircraft to follow the recommendations contained in
the SAIB.
EAA
reports that "the FAA's investigation, done in cooperation with the
aircraft manufacturer, uncovered areas of concern... As a result, the FAA is
strongly recommending that owners and operators of Zodiac CH601XL and CH650
aircraft comply with actions outlined in a forthcoming safety
directive/alert to address those concerns. The FAA is urging that the
aircraft not be flown until the maintenance is completed."
AMD, manufacturer of the Zodiac CH 601 XL S-LSA (factory-built aircraft),
has issued a Safety Alert
/ Safety Directive (November 7, 2009) which outlines procedures required to resume normal operations (prior to the
July 7, 2009 Letter from Chris Heintz limitations), including upgrades
outlined on Drawings
6-ZU-1, 6-ZU-2, and 6-ZU-3, and LAA Balance Aileron. The FAA
SAIB document recommends that all owners comply to the AMD Safety Alert /
Safety Directive before further flight.
We have drafted the following Questions
and Answers with Chris Heintz document to help builders and owners
understand these upgrades, which were recently structurally tested and
independently verified (Document396).
An Upgrade Package will be made available to all builders and owners of kit
versions of the aircraft, including detailed drawings and step-by-step installation
instructions.
Zenith Aircraft
Company continues to install the Upgrade Package in the factory
demonstrator Zodiac CH 601 XL. Click
here to follow our latest progress. We have been verifying the drawings
and documenting the process for the builder manuals as we have been
installing the Upgrade Package, and making sure that all parts fit properly,
and that there is access to install them... and we've made a few updates in
the process. We have started
making the parts for the Upgrade Kit, and we expect to be able to start
shipping later next week, and we will post details for builders and owners
to order their Upgrade Package. The drawings for the Upgrade Package
are now being finalized so that we can soon release the Upgrade Package kit.

New resources:
- Check out and contribute to the Zenair
Q&A discussion board for answers to many of your questions.
- Doug and Lori Dugger of Quality Sport Planes (in Cloverdale,
California) have announced that they will host a free "Upgrade
Workshop" this weekend. This is one
more way for Zodiac builders, owners, and pilots to get assistance with the
new upgrades required for their aircraft. For more information, contact Quality
Sport Planes. RSVP to (707) 894-4084.
Thanks Lori and Doug for hosting this workshop!
We are committed to working with all builders and owners so that they may
resume building and operating their aircraft as soon as possible by
incorporating the updates at minimal cost and inconvenience.
We ask for the full cooperation of all builders, owners and pilots with
this important information, and we thank them for their continued support
through this difficult time.
Zenith Aircraft Co.
Updated 11/20/2009
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Re: NTSB Issues Safety
Recommendation to FAA
July 27, 2009: Zodiac
Updates letter
July
7, 2009: Letter from Chris Heintz:
Recommendations for inspections and operating limitations
Flutter
analysis report from Germany: CH
650 and ZODIAC XL
May
7, 2009:
EAA Helps Zodiac 601XL Builder Get Airworthiness Inspection
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April 22, 2009
Zenair met with FAA officials on April 22, 2009. The meeting was
productive, with FAA officials confirming that they have no plans to ground
the fleet of Zodiac CH-601XL aircraft.
In response to the NTSB Safety Recommendation letter (dated April 14,
2009), the FAA officials stated that they will commence their own thorough
review of the Zodiac design, and has given this review high priority.
Zenair will cooperate fully in assisting the FAA.
Zenair also continues with the ongoing design analysis of the Zodiac
CH-601XL, including wing flutter analysis. The independent consulting team
from Germany has released preliminary findings. These preliminary
findings confirm that the aircraft, with properly tensioned control cables,
is not prone to flutter. The team is continuing
its analysis, including the recommendations set forth in the NTSB's letter,
such as mass balanced ailerons.
Zenair wants to remind builders, owners and pilots to verify that all
control surfaces are properly fastened and secured, and free of play, and
that control stops are present and properly installed, and that the control
systems are not loose. Pilots are reminded to operate the aircraft
within its design limitations.
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April 20, 2009
Since the NTSB Safety Recommendation to the FAA on April 14, we have been
receiving many calls and messages from concerned Zodiac builders, owners,
and pilots, inquiring about the Zenair response to the NTSB's Safety
Recommendation.
Zenair has
made this a top priority and is spending significant resources on this
matter. Zenair has
retained independent consultants to
analyze the design
of the Zodiac 601XL and 650.
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NTSB Safety Recommendation to FAA:
http://www.ntsb.gov/recs/letters/2009/A09_30_37.pdf
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